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Why Casting?

  1. Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
  2.  Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods.
  3. The function of a cast is to rigidly protect and immobilize an injured bone or joint.Grain Structure compactness is not critical

Types of Casting

1

Centrifugal Casting

Centrifugal casting or rotocasting is a casting technique that is typically used to cast thin-walled cylinders. It is typically used to cast materials such as metals, glass, and concrete. A high quality is attainable by control of metallurgy and crystal structure.

2

Investment Casting

Investment casting is a manufacturing process in which a wax pattern is coated with a refractory ceramic material. Once the ceramic material is hardened its internal geometry takes the shape of the casting. The wax is melted out and molten metal is poured into the cavity where the wax pattern was.

3

Sand Casting

Sand casting is one of the few available processes for metals with high melting temperatures such as steels, nickel, and titanium. Because of its flexibility, heat resistance, and relatively low cost, sand casting is the most widely used casting process. Castings are produced by pouring liquid metal into a mold cavity.

4

Pressure Die Casting

Pressure die casting is a quick, reliable and cost-effective manufacturing process for production of high volume, metal components that are net-shaped have tight tolerances. Basically, the pressure die casting process consists of injecting under high pressure a molten metal alloy into a steel mold (or tool).

Today Brass is used almost in all industries that choose the benefits of Casting:

  • A higher degree of dimensional accuracy than that of sand casting.
  • The ability to cast complex shapes with thin walls.
  • The capacity for forming large parts with less expense than other processes, such as investment casting.

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